HBS - Power Unit - Power unit for arc studwelding

HBS - Welding Gun - Welding gun for arc studwelding

HBS - Power Unit - Power unit for arc studwelding

(Welding unit for bigger dia. And different primary power can be supplied upon request)

HBS - Welding Gun - Welding gun for arc studwelding

ARC 650 / 804 / 1500: High performance arc studwelding system. Welding studs are manufactured in accordance with DIN 32500 and 32501 for use with ceramic ferrules and/or gas. State of the art technology, with extremely wide welding range (from M3 mm up to MR20 mm dia.). Studs will be welded within milliseconds on thin metal sheets or standard (also galvanized) plates. Solid, compact design, light weight, easy to handle and to operate. Temperature controlled cooling fan. Selected welding time will be shown on display. Required power and type of accessories can be selected in accordance to the various types of applications.

PMH-70: For studwelding with ceramic ferrules and/or gas. Adjustable lift. For use with short cycle welding process. Compact hand tool, ideal at limited space. Easy to change chuck. Many accessories available.

PMH-50: Studwelds with tripod holder or gas shielded arc process. Ideal for insulation pins. Fixed lift. Automatic length adjustment (approx. 3 mm). For use with short cycle welding process. For welding on steel. Compact hand tool, ideal at limited space. Chucks are easy to change. Easy adjustment for stud length. Many accessories available.
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PRO-WELD ARC-1200 STUD WELDING POWER SUPPLY

DESCRIPTION: The ARC-1200 is a compact and portable stud welding power supply capable of welding studs thru 5/8" diameter. The fully regulated power supply which operates on three phase power produces a smooth, stable welding arc. Both the weld time and weld current are infinitely adjustable for preciseness and repeatability.

For maximum flexibility the weld time can be switched between two ranges. The expanded short time range provides fine adjustment of weld time for special short cycle applications such as welding to thin materials. A specially designed electronic gun control circuit has been incorporated to increase overall reliability. If a fault condition occurs due to a shorted gun solenoid or a faulty control cable, the circuit will prevent gun retriggering and eliminate damage to printed boards.

FEATURES:
Designed and built in the USA
Regulated output current
precise weld time and weld current adjustments
Dual time range
Short cycle capabilities
Diagnostic LED
State-of-the-art gun control circuitry
Thermally protected
Built-in chuck saver
Portable

SPECIFICATIONS:
Dimensions: 27-1/2"H x 17"W x 22"D
Weight: 194 lbs.
Input: 230/460/575 VAC 3 Phase 60 Hz
Fusing: 100/60/50 Delay Type
Time Control: Stepless Adjustable
Range A: .06 - .3 sec.
Range B: .1 - 1.0 sec.
Current Control: Stepless Adjustable 200 - 1300 Amps
Output: 1300 Amps
Duty Cycle: 1/4 20/Min. - 5/16 15/Min. - 3/8 13/Min. - 1/2 8/Min. - 5/8 4/Min.

COMPONENTS:
System - Part # 100-0208
Power Supply - Part # 200-0018
Weld Gun - Part # 300-0500, 25 ft. x 1/0 Ground Cable - Part # 125-0102, 50 ft. x 1/0 Combo Cable - Part # 125-1000
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PRO-WELD ARC-3000 STUD WELDING POWER SUPPLY

DESCRIPTION: The ARC-3000 is a fully regulated stud welding power supply that is available in a single or dual gun version. Both versions have the constant output feature that allows the unit to be used as a power source that can operate external stud welding control units. An added feature in the ARC-3000 is the ability to dial in the desired weld time and weld current before even making a weld. By selecting the setup mode, the weld time and current can be adjusted and displayed on the front panel digital meters. A specially designed electronic gun control circuit has been incorporated in this system. If a fault condition occurs due to a shorted gun solenoid or a faulty control cable, the circuit will prevent gun retriggering and eliminate damage to printed circuit boards. The ARC-3000 system is capable of welding studs from 1/4" diameter to 1-1/4" diameter with preciseness and repeatability.

SPECIFICATIONS:
Dimensions: 36"H x 28"W x 40"D
Weight: 950 lbs.
Input: 230/460/575 VAC, 3 Phase, 60 Hz
Fusing: 400/200/180 Delay Type
Time Control: Stepless adjustable .1 - 1.8 sec.
Current Control: Stepless adjustable 400 - 3000 amps
Output: 3000 amps @ 44 VDC
Duty Cycle: 1/4 - 3/8 unlimited - 1/2 60/min. - 5/8 30/min. - 3/4 20/min. - 7/8 15/min. - 1" 10/min.

COMPONENTS:
System: Part # 100-0207
Power Supply: Single - Part # 200-0012, Dual - Part # 200-0013, Weld Gun - Part # 300-0600, Ground Cable 25 ft x 4/0 - Part # 125-0104,
Combo Cable 50 ft x 4/0 - Part # 125-1002
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HBS - Power Unit ROTOMAT 800

Welding Range: M4 - M12 (larger dia. And special nuts upon request)
Welding Material: special low carbon and stainless welding steel
Welding Rate: depends on dia. Up to 20 pcs/min.
Welding Time: 5 - 990 ms (continuously adjustable)
Welding Current: 300 / 400 / 550 / 800 A
Primary Power: 400 V, 50/60 Hz, 3 Phase, 32 A, 25 KVA
Insulation Class: IP 22
Gas Supply: version included in standard version
Dimensions L x W x H: 490 x 320 x 250 mm
Weight: 48 kg

HBS - Welding Gun PMR-10
Welding Cable: 4.8 m
Weight: 1.7 kg (without cable)

Applications:

• Welding of special bosses like threaded sleeves or tubular products (nipples, pipes etc.) with special designed welding tip configuration.
  
• For through-holes and deadend-holes-applications a.w.a. on convex, curved or rounded surfaces.
  
• For every thickness of plate.
  
• Welding possible in all positions.

The Theory:
The current I and the radial field Brad from an external magnetic field actuates a rotating force Frot, which moves the arc in a circular ring. The rotation speed can reach up to 120 m/s.

The Difference:
The conventional studwelding process produces molten metal on the entire surface of the stud base. The rotating ARC produces a circular ring of molten metal only on the bottom of threaded sleeve.

Benefits:

• Finally available are hand held welding guns to weld bosses like threaded sleeves, nuts or tubes in accurate positions on through holes and round surfaces.
• This outstanding innovation is based on several patents by HBS.
• High quality welding seam (gas tight under optimum conditions).
• Easy handling also on job site by a light weight equipment.
• Very short welding time and low energy input allows welding on thin metal sheets without warping.
• No residuals in threads of nuts or threaded sleeves.
• Time savings up to 90%.
• Cost savings up to 80%.

Type	KES 500	KES 1000	KES 1600	KES 2100
Capacitance:	22,000 mfd.	44,000 mfd.	66,000 mfd.	88,000 mfd.
Loading (fully adjustable)	up to 500 WS	up to 1000 WS	up to 1600 WS	up to 2100 WS
Welding Time:	1 - 3 msec.	1 - 3 msec.	1 - 3 msec.	1 - 5 msec.
Welding Range: dia. (mm):	M3-M5 2-5	M3-M6 2-6	M3-M8 2-8	M3-M10 2-10
Primary Power:	230/115 V 50/60 Hz, 5 A	230/115 V 50/60 Hz, 5 A	230/115 V 50/60 Hz, 5 A	230/115 V 50/60 Hz, 4/8 A
Dim. (mm): L x W x H	310x130x230	430x130x230	430x130x230	380x200x230
Weight (kg):	7	10	12	17
Welding Rate: (studs/min)*	15-20 depends on	15-40 application	12-40 and stud dia	12-45

* depends on application and stud diameter

Charging Voltage:	60 - 220 V / voltage regulation up and down.
Welding Material:	Mild steel, stainless steel, aluminum, brass and copper.
Power Source:	Capacitors
Insulating Class:	IP 22

HBS - Welding Gun Welding Gun for CD Studwelding

Type	PMH - 10	PMK - 20
Length of cable (m):	3	6.5
Weight (kg): (without cable)	0.7	0.6
Stud Material:	Mild steel, stainless steel, aluminum, brass, copper	Mild steel, stainless steel, aluminum,
Stud dia. (mm):	2 - 8 (10)	.
Stud length (mm):	6 - 40 (standard) longer studs can bewelded w/ optional accessories.	.
Stud Type:	any type or shape special chucks if required	.
Dimensions (mm): L x W x H	185 x 135 x 40	.

KES 500/1000/1600/2100: The reliable basic KES series studwelding system with tip ignition be used for many applications. Specially designed to work with electronically operated PMH-10 (gap) gun. Excellent stud welds on to galvanized/oxidized parent material are achieved using the PMK-20 (contact) gun. Simple to use voltage adjustment. LED indicator lights display system check for all functions. Thermostatically controlled fan. Built in self monitoring safety system. For both factory or job site applications. Compact and light weight. Not affected by primary power fluctuation.

PMH-10: Electronically controlled gun with accurately centered nose cone for studwelding applications. Adjustable lift. Allows welding onto painted and coated sheet metal (only welding area needs to be clean). Compact, versatile and lightweight. Rigid gun casing made of impact resistant plastic. Easy to change chucks. Easy adjustment for stud length. Many accessories available.

PMK-20: Using the contact welding technique, this gun is well suited to welding mild and stainless steel pins and studs onto parent material with problematic surfaces, such as plating. Allows welding onto painted and coated sheet metal (only welding area needs to be clean). Compact, versatile and lightweight. Rigid gun casing made of impact resistant plastic. Easy to change chucks. Easy adjustment for stud length. Many accessories available.

APPLICATIONS:
Metal manufacturing: Household appliances, safes, machine covers etc.
Electric and electronic: Control panels, wire harness installations, circuit breakers etc.
Machines/Automotive: Insulation, to fasten cover plates, electrical, wires etc.

Any specific customer applications
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PRO-WELD CD - 212 CAPACITOR DISCHARGE STUD WELDER

DESCRIPTION:

• The CD-212 is a state-of-the-art solid state capacitor discharge stud/pin welder. Its lightweight design increases portability but with the power to weld 1/4" diameter flanged studs.
  
• The extremely short weld time of capacitor discharge process allows studs to be welded to material as thin as .015 without burn through.
  
• The unit is capable of welding mild steel, stainless and aluminum studs.

FEATURES:

• Designed and built in the USA
  
• Light Weight
  
• Safety Fault Shut Down
  
• Recessed Control Panel
  
• Circuit Breaker Protection

SPECIFICATIONS:
Dimensions: 8-1/2"H x 9"W x 11-3/4"D
Weight: 26 lbs.
Capacitance Charge: 66,000 mfd
Range: 45 - 200 VDC
Mode: Contact
Stud Range: 14 ga. - 1/4"
Weld Rate: 12 Studs/Min.
Input Power: 110 VAC, 60 Hz, 20 Amps

PARTS LIST:

• System Complete - Part # 100-0112
  
• Power Unit Only - Part # 200-0015
  
• Gun Only - Part # 300-0200
  
• Ground Cable - Part # 125-0101